Production Sawing
What is Production Sawing?
Production saw cutting is a precision machining process where large volumes of steel, aluminum, or other materials are cut to specific sizes using industrial saws. This method is highly efficient for producing uniform, accurate cuts on a large or small scale, making it ideal for manufacturing environments that require consistent, repeatable results. The benefits to customers include reduced material waste, faster production times, consistent quality, and lower overall costs. Additionally, production saw cutting allows for tight tolerances and clean finishes, ensuring that the cut pieces meet exact specifications, which is crucial for industries such as automotive, aerospace, and other manufacturing fields.
Precision Metal Cutting Delivered with Efficiency and Care
Production Saw and Machine is a trusted leader in metal cutting, offering timely production sawing with streamlined shipments directly to your door. Each month, we cut over 12 million pounds of material using our diverse range of rotary cut-off machines, automatic band saws, and CNC cold saws that handle diameters from 5/8″ to 20″. Whether you’re tackling large-scale projects that require overhead cranes or small-batch custom orders, your material is meticulously cared for in our indoor storage facilities. With advanced heat tracking methods, we ensure that every part is cut to the highest quality standards, providing you with precision and reliability in every shipment.
Versatile Sawing Solutions for Productions of Any Size
We are proud to be one of the few companies offering a comprehensive range of sawing capabilities, perfect for cutting anywhere from five pieces to over one million pieces. Special care is taken throughout the entire process to maintain the highest quality of each cut part, no matter the size or scale of your project.
We specialize in three distinct styles of cutting to meet your specific needs:
- Band Saws: Capable of cutting materials up to 20″ in diameter and can handle long bars up to 30′ in length, band saws are ideal for handling larger diameter materials with precision.
- Circular Saws: Designed for solids or tubing up to 4″ in diameter, circular cold saws are faster than band saws, with cutting speeds that increase as material diameter decreases. We offer multiple saws to handle a variety of customer projects simultaneously.
- Rotary Cut-Off: Featuring a large spindle that rotates around the part with four blades cutting simultaneously, this process allows for extremely fast, high-volume production for large tube cutting ranging from 4″ to 7″ in diameter, ensuring rapid turnaround without compromising quality.
With our advanced equipment and attention to detail, you can trust us to deliver exceptional results every time.
Safe and Efficient Material Handling From Start To Finish
Production Saw and Machine ensures the safe receipt, storage, and shipment of your materials from door to door. Our state-of-the-art 50,000 square foot sawing facility provides a secure environment, protecting your materials from harmful outdoor elements throughout their stay. Unlike outdoor storage, which can damage materials and pose hazards for employees, our indoor facility ensures that your materials are kept in optimal condition from arrival to departure.
Steel delivery drivers benefit from our floor-level delivery bays, which simplify the process of loading and unloading materials, including those up to 30 feet in length. This design allows for easy in-and-out shipments, streamlining the delivery process for semi-trucks. Our facility is also equipped with two 7.5-ton overhead cranes, enabling us to unload a 45,000 lb steel truck four times faster than traditional outdoor storage with forklifts. This not only enhances safety but also reduces costs for our customers.
Upon material arrival, we implement our heat/lot tracking method, ensuring that all parts meet customer requirements throughout the entire manufacturing process. From initial receipt to final packaging, we take every step to ensure that your materials are handled with the utmost care, arriving in the right containers and ready for use.
Capabilities & Equipment
- High-speed circular cold saws with a capacity range of 5/8″ to 4″ in diameter
- Band saws capable of cutting materials up to 20″ in diameter
- High-volume Bardons & Oliver rotary cut-off machines with a 7.5″ diameter capacity
- Overhead cranes with a 7.5-ton capacity
- Handling of bars up to 30′ in length
- 100% automatic length inspections
- Processing of ferrous and non-ferrous materials
- Precision cutting of rounds, squares, shapes, flats, bars, tubes, and extrusions
- Part demagnetization
- Assisted lifts for parts weighing up to 300 lbs.
- Gram weight control for forging blanks
- Production of camshafts, forging blanks, axle shafts, hitch receivers, aluminum extruded shapes, rings, sun gears, and pinion blanks
- Utilization of fully automatic saws from Wagner, Nishijmax, and Behringer
An ISO9001 Certified, metric-driven company producing High and Low/Mid-Volume precision machined parts for automotive, industrial, agricultural, and heavy truck Industries.